The infrastructure
behind every pouch.

Research & Development

Formulation scientists across our US and UK labs, specializing in oral delivery systems, active stability, and novel flavor engineering. Every R&D cycle runs three parallel tracks — active optimization, mouthfeel calibration, and shelf-life projection — so you hit market with a product that holds up.

Lab scale batching

500g — 10kg

Typical R&D cycle

2 weeks

Active ingredient library

180+ validated inputs

Flavor system library

40+ proprietary profiles

Analytical chemistry

HPLC, GC-MS, and dissolution testing performed in-house on every batch. We don't wait on third-party labs for release testing — which is why our production windows are tight and our consistency data is rigorous enough to support PMTA and NDI submissions.

HPLC systems

Agilent 1260 series

Potency test turnaround

4 hours

Retention sample policy

2 years per batch

Stability chambers

ICH Q1A compliant

Formulation

All three pouch moisture profiles in production. Semi-moist (20–35% water) is our default modern platform — Zyn-category firmness, 12+ month shelf stability at room temperature. Moist for traditional positioning. Dry for heat-sensitive actives and extended-release curves.

Active dose range

0.5mg — 500mg

Pouch formats

Slim, regular, extra-strong

Release profiles

Fast, sustained, layered

Sweetener systems

Sugar, stevia, monk fruit, erythritol

Manufacturing

cGMP-compliant facilities across the US, UK, and continental Europe. Every production line is cleaned, validated, and documented between runs. Dedicated lines for regulated categories. Full batch records with retention samples, analytical COAs, and environmental monitoring data delivered with every shipment.

Production capacity

5M+ cans / month

Certifications

cGMP, ISO 9001, ISO 22000

Line separation

Nicotine and functional isolated

Batch size range

50k — 2M cans

Packaging

Four staff designers with CPG backgrounds. Can design, label systems, secondary packaging, and retail merchandising. Every label reviewed by regulatory before print. We also work seamlessly with your existing creative team if you prefer to own the design.

Can sizes

15, 20, 25-pouch standards

Label finish options

Matte, gloss, soft-touch, foil

Print minimum

25,000 cans

Design turnaround

5 business days

Compliance

Specialists on staff covering FDA (dietary supplement, food, tobacco), PMTA and MRTP submissions, EU TPD, UK equivalents, and state-level requirements for regulated categories. Every formulation, claim, and label clears regulatory review before it reaches a production line.

FDA registrations

Food, supplement, tobacco

PMTA manufacturing docs

Supported end-to-end

State compliance tracking

All 50 states maintained

International

EU TPD, UK MHRA, Canada NNHPD

Logistics

Integrated 3PL partnerships across North America, the UK, and continental Europe. Direct DTC fulfillment, retail distribution, reorder automation, and customs-cleared international shipping. Lot traceability end-to-end so a recall stays surgical if it ever needs to be.

DTC integrations

Shopify, Amazon FBA, Faire

Retail distribution

US C-store, specialty, natural

International shipping

50+ countries

Lead time on reorder

2–3 weeks